Thursday, January 17, 2019

How CNC Machining Is Used In The Aerospace Industry?

In case you don’t
know, the aerospace industry involves different types of air traffic, which
includes the large Boeing 747 jets. These aircraft
can fly carrying hundreds of passengers to powerful rockets. The rockets are
designed to carry these passengers to the ISS, the moon or the Red Planet for
the purpose of exploration. In this article, we are going to find out how CNC
machining is employed in the aerospace industry. Let’s read on.





aerospace cnc machining in china
aerospace cnc machining in china

Aerospace technology
is based on extreme precision that we can only imagine. CNC stands for computer
numerical control. As the name suggests, CNC is the right technology for
advanced transportation.





CNC in the Aerospace
industry





There is no need to
mention that aircraft carriers, including commercial planes and private jets,
must be made with the highest level of precision. This involves all the stages
of the production process ranging from the
engine to the body of the aircraft.





Also, A CNC machine can be a great help when it comes to making specific tools that can help in the proper operation of all the components. Let’s elaborate it further. A plane has to fly for 8 hours non-stop. Therefore, it must utilize the fuel in an efficient manner throughout the flight. This type of system can be designed with the help of aerospace machine shops.





We can also say the
same thing about the cockpit of the aircraft. This device works based on an
advanced computer system to make sure the flight reaches the destination
safely.





Apart from the
internal operation of a jet, the external design can also be modified with the
help of a CNC machine. This ensures that the wing of the craft works throughout
the flight efficiently.





Space Travel and
exploration





As far as the space
travel and exploration is concerned, two names will come to your mind: Space-X
and NASA. These two organizations have developed one of the most powerful
rockets that can travel millions of kilometers in our solar system.





With the help of aerospace CNC machining, we can manufacture all types of components that we need for different types of spacecraft. Spacecraft are powerful machines that can stay in the space for several months or years. Therefore, engineers have to design them in a way that they can stand the test of time. And they have made them extremely accurately.





On the assembly line,
these transporters require a good deal of attention in order to make sure each
component works well. Aside from this, safety is another most important factor
to take into account. In the same way, the storage part also carries a great
deal of significance as the astronauts have to spend a good deal of time
traveling in the space.





Since spacecraft and airplanes are extremely powerful
machines, CNC manufacturing is quite common in industries. Therefore, it costs
a lot of money to design thousands of parts for a flying machine. And that’s
the reason only the wealthiest organizations and companies can afford the
luxury of this technology as far as making aerospace machines is concerned.





So, this was an introduction to how Chinese aerospace machining companies is used in the aerospace industry.





Resource box: This article is originally posted in http://www.cncmachinings.com.

Friday, December 14, 2018

What"s vertical milling and how to use it in the machining field

Today, the metal fabrication industry uses a lot of processes and milling is one of them. Milling allows tradesmen to cut and shape rolled steel. In the machining field, milling centers are of many types, but two types are quite common. They are known as horizontal machining and vertical machining. In this article, we are going to take a look at vertical machining and the way it works in the machining field.


vertical milling in china
vertical milling in china

Vertical milling involves cutting elements, aka spindles. They have vertical alignment. Unlike vertical mills, horizontal ones are parallel to the ground. Both the machines do the same job, but the production methods are a bit different.


Vertical machining is also known as milling. It depends on rotary cutters for the removal of metal. It occurs on a VMC that uses a spindle that has a vertical orientation. This type of machine is operated with the help of a computer. Examples of these machines include laser cutting, water-jets, routers, EDM machine and so on.


How a Vertical Milling Machine Works


Generally, the term” vertical indicates the orientation of the cutting tool or spindle. The spindle is also called the cutting head. The position of the cutting head is fixed but some parts do move on different axes.


As far as the types of vertical mills are concerned, most industries use two types: bed and turret. Each has its own set of benefits. Let’s discuss both of the types.


Turret Mill: This type features a spindle that doesn’t change its location. But the bed part that holds the stuff does change its location on a vertical or horizontal level. This is the reason a turret mill is known as a versatile mill. However, it’s important to keep in mind that these mills are good for small pieces alone.


Bed mill: in a med mill, the material moves horizontally. The spindle moves along the vertical axis as per the need. The spindle movement and the bed movement allows the milling of different types of depths and shapes. So, a bed mill is a great choice for those projects that require large or heavy pieces.


Benefits of vertical milling


Most of the machinery you can find in different industries fall under the category of vertical machining. They cost of this machinery is low compared to the horizontal milling, which makes them a good investment choice.


Typically, their low upfront costs allow a business owner to offer products at a lower price. Moreover, finding operators for this type of machinery is not hard.


Easy operation: the structural design of the VMC allows greater visibility. So, the operators find it easier to identify and fix the problems the machine is working. Moreover, the user-friendly controls make it easier to do the programming as well, which means that the operators can perform the setup quickly.


The great level of visibility makes it easier for the operators to complete big projects. Since they are easy to use, simple jobs are even easier to complete. If you need fast milling jobs, you can go for these machines.


So, this was an introduction to the vertical milling and the way it’s used in the machining field.


CNC machining companies in China can provide you with quality CNC machines for the growth of your business.


Resource box: This article is originally posted in http://www.cncmachinings.com.

Tuesday, December 4, 2018

What"s vertical milling and how to use it in the machining field

Today, the metal fabrication industry uses a lot of processes and milling is one of them. Milling allows tradesmen to cut and shape rolled steel. In the machining field, milling centers are of many types, but two types are quite common. They are known as horizontal machining and vertical machining. In this article, we are going to take a look at vertical machining and the way it works in the machining field.


vertical milling in china
vertical milling in china

Vertical milling involves cutting elements, aka spindles. They have vertical alignment. Unlike vertical mills, horizontal ones are parallel to the ground. Both the machines do the same job, but the production methods are a bit different.


Vertical machining is also known as milling. It depends on rotary cutters for the removal of metal. It occurs on a VMC that uses a spindle that has a vertical orientation. This type of machine is operated with the help of a computer. Examples of these machines include laser cutting, water-jets, routers, EDM machine and so on.


How a Vertical Milling Machine Works


Generally, the term” vertical indicates the orientation of the cutting tool or spindle. The spindle is also called the cutting head. The position of the cutting head is fixed but some parts do move on different axes.


As far as the types of vertical mills are concerned, most industries use two types: bed and turret. Each has its own set of benefits. Let’s discuss both of the types.


Turret Mill: This type features a spindle that doesn’t change its location. But the bed part that holds the stuff does change its location on a vertical or horizontal level. This is the reason a turret mill is known as a versatile mill. However, it’s important to keep in mind that these mills are good for small pieces alone.


Bed mill: in a med mill, the material moves horizontally. The spindle moves along the vertical axis as per the need. The spindle movement and the bed movement allows the milling of different types of depths and shapes. So, a bed mill is a great choice for those projects that require large or heavy pieces.


Benefits of vertical milling


Most of the machinery you can find in different industries fall under the category of vertical machining. They cost of this machinery is low compared to the horizontal milling, which makes them a good investment choice.


Typically, their low upfront costs allow a business owner to offer products at a lower price. Moreover, finding operators for this type of machinery is not hard.


Easy operation: the structural design of the VMC allows greater visibility. So, the operators find it easier to identify and fix the problems the machine is working. Moreover, the user-friendly controls make it easier to do the programming as well, which means that the operators can perform the setup quickly.


The great level of visibility makes it easier for the operators to complete big projects. Since they are easy to use, simple jobs are even easier to complete. If you need fast milling jobs, you can go for these machines.


So, this was an introduction to the vertical milling and the way it’s used in the machining field.


CNC machining companies in China can provide you with quality CNC machines for the growth of your business.


Resource box: This article is originally posted in http://www.cncmachinings.com.

Wednesday, November 7, 2018

What"s the extrusion process during CNC Machining?

Extrusion is a well-known process throughout the manufacturing industry and is used to get a product of the desired shape and size having a specific cross-sectional area. The results were obtained by pushing an already manufactured product through a die that is of the desired cross-section. The main advantage of this method is that we can manufacture a product of any cross-sectional area from the existing product without using any new material. It is important in the sense that it is not possible to manufacture a product in all the sizes known to mankind as it will take a lot of time, space and money as well for no reason. Products are manufactured in standard sizes and are modified as and when required according to the demand. The end result of the extrusion process is a well-finished product.


extrusion machining parts
extrusion machining parts

Extrusion allows the manufacturer to produce complex shaped products with ease and one can also use brittle materials as well because the only force acting on the product is the sheer force and compressive forces.


CNC, abbreviated form of Computer numerical control is a modern age technique that allows the user to control heavy machinery with the help of computer programs. One doesn’t need to present manually at the machine to control it. Simply type in the desired program in the coding language and the advanced machine will do the work on its own. CNC has greatly reduced the production time as well as labor cost and increased the product finishing as well. In addition to all that, the machine can be operated in various different speeds without the need of a worker to change it each time and a large number of tools can be used at a time so that the product is in accordance with the design and there is no deviation. Other high precision activities can be performed as well on the machine.


Extrusion done with the help of CNC machining has opened a lot of new possibilities for the manufacturers to develop new advanced products that were earlier very difficult to manufacture and can only be produced by highly skilled manual labor. Extrusion machining done on CNC machines has greatly increased the accuracy in the dimensions of the product which is of great importance to many space programs as even a small deviation of a millimeter causes the product to fail. The process also allows the processing of large products like long pipes measuring up to a meter with ease which would have been a legit nightmare when done manually.


One of the major advantages of extrusion by CNC is that the same product can be replicated as there is no human interference. The program once fed into the machine will be in action as long as the user wants it to be the products will be in accordance with the program because of which all the products will be the exact image of each other, causing a uniformity among all of them.


Since China has a large number of factories in there, CNC machine shop in China is gaining a lot of steam as it has revolutionized the whole industry and also increased the margin of profits.


Resource box: This article is originally posted from http://www.cncmachinings.com.

Tuesday, October 9, 2018

What"s the extrusion process during CNC Machining?

Extrusion is a well-known process throughout the manufacturing industry and is used to get a product of the desired shape and size having a specific cross-sectional area. The results were obtained by pushing an already manufactured product through a die that is of the desired cross-section. The main advantage of this method is that we can manufacture a product of any cross-sectional area from the existing product without using any new material. It is important in the sense that it is not possible to manufacture a product in all the sizes known to mankind as it will take a lot of time, space and money as well for no reason. Products are manufactured in standard sizes and are modified as and when required according to the demand. The end result of the extrusion process is a well-finished product.


extrusion machining parts
extrusion machining parts

Extrusion allows the manufacturer to produce complex shaped products with ease and one can also use brittle materials as well because the only force acting on the product is the sheer force and compressive forces.


CNC, abbreviated form of Computer numerical control is a modern age technique that allows the user to control heavy machinery with the help of computer programs. One doesn’t need to present manually at the machine to control it. Simply type in the desired program in the coding language and the advanced machine will do the work on its own. CNC has greatly reduced the production time as well as labor cost and increased the product finishing as well. In addition to all that, the machine can be operated in various different speeds without the need of a worker to change it each time and a large number of tools can be used at a time so that the product is in accordance with the design and there is no deviation. Other high precision activities can be performed as well on the machine.


Extrusion done with the help of CNC machining has opened a lot of new possibilities for the manufacturers to develop new advanced products that were earlier very difficult to manufacture and can only be produced by highly skilled manual labor. Extrusion machining done on CNC machines has greatly increased the accuracy in the dimensions of the product which is of great importance to many space programs as even a small deviation of a millimeter causes the product to fail. The process also allows the processing of large products like long pipes measuring up to a meter with ease which would have been a legit nightmare when done manually.


One of the major advantages of extrusion by CNC is that the same product can be replicated as there is no human interference. The program once fed into the machine will be in action as long as the user wants it to be the products will be in accordance with the program because of which all the products will be the exact image of each other, causing a uniformity among all of them.


Since China has a large number of factories in there, CNC machine shop in China is gaining a lot of steam as it has revolutionized the whole industry and also increased the margin of profits.


Resource box: This article is originally posted from http://www.cncmachinings.com.

Tuesday, August 28, 2018

How does die casting process help CNC Machining?

Die casting is a manufacturing process that is used to produce metal parts that can be used in different industries. As the name suggests, a die is used to cast the molten metal in the shape of the desired product with the required number of cavities. The same die can be used to produce a large number of the same product, eliminating the time wasted in shaping and machining the product. With skilled labor, one can attain even complex shapes and designs and can also have different patterns printed on the final product in accordance with the demand.


die casting China
die casting China

Advantages of the die casting process: –


  1. It can be performed by unskilled labors as it doesn’t require much skill, to begin with. One must be careful while doing it as it involves molten metal and plastics which can be very dangerous if not handled properly.

  2. The machined product manufacturing is stronger in nature as compared to the other products made from other different processes. They are also very close the actual dimensions which with closer tolerances. The parts or products are strong because there is no joint in between the whole structure of the product, it is one continuous block of solidified metal which was given shape by the die cast in which it was poured in its molten form.

  3. The parts are more resistant to heat and can withstand high temperatures as well as possess a high conductivity which makes them ideal for use in different factories.

  4. The production rate is very high. Once the die casting is made, one can use it for a large number of times to make numerous products. Along with being fast, the process is very economical as well because there is no application of any electricity or another thing.

  5. One can also attain complex shapes and structure with the help of die casting by appointing skilled labors who will be making the die.

  6. The process is environmentally friendly as well because all the things used can be easily disposed of once their lifetime has passed or when they are broken and are not suitable to use, unlike the plastic molding techniques that make it hard to dispose of.

  7. As compared to the other casting techniques that are available in the market, die casting gives the best surface finish and dimensional accuracy which saves the cost on the post-production phase.

Die casting in the current industry is usually used to make small to medium-sized products that are relatively simpler in their structure so that the production rate can be maintained. The easiness of the process along with its wide application makes it a well-known process across all the manufacturing industries around the world and that’s why even after so many modifications and new technologies, it continues to be one of the most widely used manufacturing processes.


China, being the leading country in terms of industry concentration has a large number of factories that have die casting in China for its ease of usage and economical nature.


Resource box: This article is originally from http://www.cncmachinings.com.

Wednesday, August 22, 2018

How does die casting process help CNC Machining?

Die casting is a manufacturing process that is used to produce metal parts that can be used in different industries. As the name suggests, a die is used to cast the molten metal in the shape of the desired product with the required number of cavities. The same die can be used to produce a large number of the same product, eliminating the time wasted in shaping and machining the product. With skilled labor, one can attain even complex shapes and designs and can also have different patterns printed on the final product in accordance with the demand.


die casting China
die casting China

Advantages of the die casting process: –


  1. It can be performed by unskilled labors as it doesn’t require much skill, to begin with. One must be careful while doing it as it involves molten metal and plastics which can be very dangerous if not handled properly.

  2. The machined product manufacturing is stronger in nature as compared to the other products made from other different processes. They are also very close the actual dimensions which with closer tolerances. The parts or products are strong because there is no joint in between the whole structure of the product, it is one continuous block of solidified metal which was given shape by the die cast in which it was poured in its molten form.

  3. The parts are more resistant to heat and can withstand high temperatures as well as possess a high conductivity which makes them ideal for use in different factories.

  4. The production rate is very high. Once the die casting is made, one can use it for a large number of times to make numerous products. Along with being fast, the process is very economical as well because there is no application of any electricity or another thing.

  5. One can also attain complex shapes and structure with the help of die casting by appointing skilled labors who will be making the die.

  6. The process is environmentally friendly as well because all the things used can be easily disposed of once their lifetime has passed or when they are broken and are not suitable to use, unlike the plastic molding techniques that make it hard to dispose of.

  7. As compared to the other casting techniques that are available in the market, die casting gives the best surface finish and dimensional accuracy which saves the cost on the post-production phase.

Die casting in the current industry is usually used to make small to medium-sized products that are relatively simpler in their structure so that the production rate can be maintained. The easiness of the process along with its wide application makes it a well-known process across all the manufacturing industries around the world and that’s why even after so many modifications and new technologies, it continues to be one of the most widely used manufacturing processes.


China, being the leading country in terms of industry concentration has a large number of factories that have die casting in China for its ease of usage and economical nature.


Resource box: This article is originally from http://www.cncmachinings.com.